SYNC

FLOWSYNC & FLOWSYNC MINI

Sample Dispersion Unit for Wet Measurements

The FLOWSYNC systems automate wet sample handling to deliver highly consistent and repeatable particle size and imaging results. From filling to circulation and cleaning, every step is controlled to ensure reliable measurements across a wide range of applications.

Key Benefits

• Automated workflows for filling, de-aerating, circulation, and cleaning
• Consistent dispersion with in-line ultrasonic probe (FLOWSYNC)
• Programmable SOPs for fully reproducible measurement routines
• Integrated pumping system for easy solvent and water connection
• Built-in turbulence eliminates need for external stirring
• Broad solvent compatibility, including organic solvents
• Self-cleaning design prevents cross-contamination
• Flexible volumes: 200 ml (FLOWSYNC) / 40 ml (MINI)

FLOWSYNC GO

Sample Handling Made Simple

The FLOWSYNC GO is a manual wet dispersion unit designed for simple, consistent particle size measurements. It combines user controlled sample handling with software-guided operation for reliable and repeatable results.

Key Benefits

• Manual filling with software-controlled flow, speed, and drain
• Consistent circulation for improved measurement repeatability
• Adjustable SOP settings for optimized measurement conditions
• Compatible with Dynamic Image Analysis and BLEND technology
• Seamless integration with all SYNC platforms
• Built-in turbulence for effective dispersion without stirring
• Supports a wide range of solvents, including organics
• Flexible volume range at 150 – 300 ml

Small Volume Cell for Use with FLOWSYNC

Analyze Precious or Limited Samples with Confidence

The Small Volume Cell (SVC) enables precise particle analysis when sample volume is limited, valuable, or hazardous. It is ideal for applications where minimizing material use is critical without compromising measurement quality.

Key Benefits

• Minimal sample volume down to 8 ml
• Safe handling of toxic or high-value materials
• Integrated stirring for stable and accurate dispersion
• 0.01 – 500 µm range (density dependent)
• Chemical-resistant design (stainless steel, quartz, Teflon)
• Easy integration with FLOWSYNC systems
• SmartCell ID for automatic recognition and setup

TURBOSYNC

DISPERSION MODULE FOR DRY MEASUREMENTS

The TURBOSYNC module ensures reliable dry dispersion for consistent and repeatable particle size analysis. Powder samples are introduced via a moving tray, enabling controlled and reproducible measurements across a wide range of materials.

Key Benefits

• Controlled dispersion with adjustable air pressure up to 50 psi (345 kPa)
• Optimized for all materials, from agglomerated to fragile powders
• Handles very small samples down to 0.1 cm³
• Supports larger volumes with removable and combinable trays
• Automated measurements via FLEX software
• Fast analysis times typically 10 – 40 seconds
• High repeatability across samples and instruments

MICROTRAC Autosampler

Laboratory Automation for Particle Analysis

The MICROTRAC Autosampler automates particle size analysis by integrating seamlessly with SYNC analyzers and automated FLOWSYNC systems. It enables high-throughput, consistent measurements with minimal user interaction.

Key Benefits

• Automated sample handling for up to 64 vials per run
• Full SOP control via Dimensions LS software
• Flexible method setup (flow rate, run time, refractive index, rinse cycles)
• Barcode identification for reliable sample tracking
• Complete sample transfer with integrated vial wash-down
• Safe operation using a programmable cobot arm with emergency stop
• Fully unattended operation once the sequence is started
• High reproducibility with consistent sample delivery

Laser Diffraction (LD) is the established standard for particle size analysis in research and quality control. A dispersed sample is illuminated by a laser, and particle size distribution is calculated from the resulting scattering pattern.

MICROTRAC systems measure scattered light across a wide angular range (0–165°) using dual detectors and a tri-laser setup with red and optional blue lasers. Smaller particles scatter at larger angles, larger ones at smaller angles, with intensity captured continuously. Using a modified Mie theory, the system delivers accurate results for spherical and non-spherical particles, as well as transparent and absorbing materials.

^{1. Laser #1 (red) 2. Laser #2 (red or blue) 3. High-angle detector 4. Forward detector 5. Laser #3 (red or blue) 6. High-resolution camera 7. Sample cell}

Particle characterization is no longer limited to size alone. Dynamic Image Analysis (DIA) adds detailed insight into particle shape and morphology, revealing differences that may not appear in laser diffraction results but can significantly impact performance.

Particles in a flowing stream are illuminated by a stroboscopic light and captured by a high-speed camera, generating a continuous image dataset. Over 30 size and shape parameters are calculated per particle, with powerful software tools enabling filtering, visualization, and evaluation of specific particle populations in formats such as scatter plots.

^{1. Laser #1 (red) 2. Laser #2 (red or blue) 3. High-angle detector 4. Forward detector 5. Laser #3 (red or blue) 6. High-resolution camera 7. Sample cell}

The MICROTRAC SYNC platform combines laser diffraction and dynamic image analysis in a single measurement, enabling simultaneous access to particle size and shape. Its Tri-Laser technology ensures accurate, repeatable results, while integrated imaging provides additional insight into morphology and dispersion quality in both wet and dry measurements.

As particles pass through the measurement cell, they are analyzed by lasers and imaged at the same time. This allows evaluation of both overall particle size distribution and individual particles from a large image dataset. With the patented BLEND feature, users can analyze or combine both data sets, supporting reliable QC and advanced material characterization.